FRP Tank Specifications

Fiberglass Underground Water Tanks


Fiberglass Tanks
PolyethyleneTanks
Engineering Assistance
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GUIDE SPECIFICATION FOR FIBERGLASS DIRECT BURY WATER STORAGE TANKS

This information is offered to assist in the purchasing and proper installation of underground direct bury fiberglass tankage. Use the following guideline to communicate with tank suppliers and installing contractors. Please note that Darco Inc. does provide a comprehensive installation manual and verbal assistance to all contractors installing our products. 

DESCRIPTION OF WORK:

Provide and /or install the following underground direct bury fiberglass tank as directed by the storage system Owner, Agent, Architect, or Engineer of record

BID SUBMITTALS SHALL INCLUDE:

  • Manufacturer’s quotation drawing including the location and size of all appurtenances
  • Support illustrations for accessories and special equipment depicted in the drawing
  • Manufacturer’s backfill material requirements and proper placement procedure
  • Anti-buoyancy information with the manufacturer’s suggested anchoring details
  • Lifting lug locations and rigging procedure for safely unloading the tank delivery trailer
  • Total F.O.B. delivered price and the estimated lead time necessary for manufacturing
  • Shop construction approval drawing set [provided only after formal order placement]

REFERENCE DESIGN STANDARDS:

  • ASTM D3299 & D4021 - Those sections pertaining to materials selection, construction techniques, workmanship, earth loading, and hydrostatic testing for buried service
  • ANSI-AWWA D120 - Those vessels self certified for underground potable water service

ENGINEERING DESIGN CALCULATIONS:

When requested [upon formal order placement] provide engineered structural tank design calculations corresponding to the diameter and family of vessels involved

DIRECT BURY DESIGN STANDARDS:

  • External Hydrostatic Pressure: In empty condition, anchored, backfilled, and totally submerged below 5 feet of gravel flooded to grade; the tank shall remain water tight and structurally unaffected during a 24 hour test period
  • Traffic Loading: When installed according to the manufacturer’s instructions, the vessel shall meet H -20 vehicle axle load carrying requirements
  • Specific Gravity: Design for potable water or domestic sewage at 1.2 S.G.
  • Temperature: Design for a maximum hot water impingement temperature of 150 F.
  • Venting: Design for internal atmospheric pressure, including fill and discharge cycles
  • Bury Depth: Design for direct bury to a maximum soil cover depth of 5 feet with deeper bury designs and corresponding structural calculations available upon request

INSPECTION:

  • Factory Testing: Tanks shall be vacuum proof tested by the manufacturer for external buckling resistance to 10 inches of mercury and then low air pressure tested for pinhole leak detection under a soap / water spray solution
  • On Site Field Testing: Installing contractor shall perform hydrostatic leak-down testing as specified in the manufacturer’s installation instructions

MANUFACTURING DESIGN STANDARDS:

  • Fit and Finish: All external and internal seams and fitting penetrations shall be smooth and overlaid with mat to eliminate all crevices, exposed edges, and protruding fibers
  • Structural Glass Fiber Content: The average structural glass fiber content of any vessel shall be no less than 35%
  • Potable Water Applications: The tank internal water contact resin layer shall meet FDA food industry standards and be listed under NSF 61 as suitable for culinary or domestic food and water contact
  • Tank Fittings: Standard fittings shall be of fiberglass compatible construction with a flat faced flange or female tapered pipe thread design. Fittings over 3 inch diameter shall withstand 300 foot pounds of torque if threaded or a moment load of 2000 foot pounds if flanged. Fiberglass or PVC stub pipes shall also be available
  • Lifting Lugs: The combined capacity of designated lifting lugs shall be 2 times the empty tank weight
  • Fasteners: All bolts shall be 300 series stainless steel with gall resistant brass nuts
  • Gaskets: Seals and gaskets shall be EPDM sheet rubber or closed cell neoprene foam
  • Nominal Capacity and Size: The volume of the tank shall be ______ gallons with a nominal tank diameter of ______ feet by a nominal length of ______ feet

IDENTIFICATION:

  • Labels and tags: Each vessel shall be placarded with a confined space warning, stenciled to note the empty lifting weight, and labeled inside the manway collar per the American Water Works Association vessel identification requirements

SHIPPING:

  • Tank Protection: Transport trailer beds shall be fitted with pads to capture and support the ribs during shipment. Woven fabric straps shall be used for tie down
  • Exposed Openings: All fittings and openings shall be taped or covered to exclude road splash and other avoidable internal contamination

WARRANTY:

  • Limited Warranty with Optional Extended Coverage: A standard structural and corrosion (2) two year limited factory warranty shall become effective upon the delivery date of any vessel purchased. In addition, an optional Extended Warranty Program (at extra cost) with unlimited years of extended coverage, shall be made available, but only at the time of the initial purchase

PREFERRED SUPPLIER:

DARCO INCORPORATED – 980 DARCO DRIVE – BENNETT, COLORADO 80102


DARCO WATER TANK RESELLER RESPONSIBILITIES

As a RESELLER of Darco Underground Water Storage Tanks, I understand that I have the responsibility to relay critical application and installation information to the Owner and Installer of any storage system. I am prepared to explain the guidelines by which Darco Tanks may be properly installed and used. I realize that Darco can provide either Polyethylene or Fiberglass vessels and that their applications and installation procedures are not identical. I will contact Darco about customer questions I may be unable to answer regarding such information.

SALES GUIDELINES:

- Darco Tanks are suitable only for water and water based domestic sewage.

- Backfill and tank cover material required for Polyethylene tanks is clean sand.

- Backfill and tank cover material required for Fiberglass tanks is pea gravel.

- Bury depth is limited to 3 feet for poly tanks and 5 feet for fiberglass tanks.

- Tanks to be used for potable water must be ordered for that specific use.

- If high ground water is possible, anti-flotation measures must be taken.

- A traffic slab is required whenever surface vehicular loads are anticipated.

- Fire cistern design and location must be approved in advance by the Fire Dept.

- Darco wastewater treatment applications must be pre-engineered, stamped, and approved

- Under certain conditions, it may not be legal to capture and store rainwater.

- Hot water from any source is not permitted in Darco polyethylene tanks.

- Installation must follow published Darco guidelines and site requirements.

- A signed approval drawing is required prior to acceptance of any tankage order.

- The appropriate installation manual will be mailed in advance to every customer

- This document must be signed and returned to Darco prior to order acceptance.

- Sales within the State of Colorado will require a copy of your sales tax license

- Any sales tax license must be current and the name must match our invoice.

- Sales outside Colorado will require the reseller to acknowledge all tax liability.

- I am aware that all NET 30 accounts are due in full 30 days from the ship date.

- I understand that late accounts will incur an interest charge of 1.5% per month.

- Darco reserves to right to deny credit or withdraw existing credit at any time.

SPECIAL FREIGHT GUIDELINES:

Wide Load freight quotations are best estimates and subject to demurrage and other additional charges based the actual mileage traveled as affected by weather, highway detours, and other factors beyond our control. Delivery dates and times are approximate and subject to the minor revisions and adjustments.

Project Name or Identification ________________________________________

Business Name of Reseller __________________________________________

Signature of Reseller _______________________ Title ___________ Date ____

Final Warranty Holder ________________________________

REVISION DATE 12-06

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Darco Incorporated || 980 Darco Drive || P.O. Box 779
Bennett, CO 80102 || (800) 232-8660
info@darcoinc.com or use our e-mail contact form

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